In the bioleaching process, copper slag is treated with bacteria, which oxidize Fe- and/or sulfur (Panda et al., 2015), ... The annual output of steel is over 1.8 billion tons; therefore, millions of tons of pig iron derived from copper slag can be consumed in steel manufacturing. This method drives the construction of roads to solve the ...
→ WhatsApp: +86 18221755073
Copper slag (CS) is an industrial solid waste discharged during the smelting and extraction process of copper, and about 2–3 tons of CS will be produced for every ton of copper produced [[1], [2], [3]].With the rapid development of the copper smelting industry, the amount of copper slag generated is increasing day by day, which has caused serious environmental issues.
→ WhatsApp: +86 18221755073
The findings demonstrated that copper slag can be carbothermally smelted with partial reduction of iron oxide to a metallic phase comprising copper and other metals. …
→ WhatsApp: +86 18221755073
What is copper slag (aka iron silicate)? Copper slag (aka iron silicate) is a by-product of a metal refining process. During smelting, slag floats on the molten metal. Slag that is quenched in water produces angular granules that are stockpiled to be processed into granules for a variety of our blasting abrasives.
→ WhatsApp: +86 18221755073
In the copper slag flotation process, one of the critical factors influencing grinding and flotation is slag cooling after it has been produced in the smelter and deposited in the dump. In this regard, several researchers have reported that slow cooling of the slag can improve copper recovery [5,6,7].
→ WhatsApp: +86 18221755073
The copper smelting process produces plenty of copper slag every year, which is a hazardous solid waste, but a secondary resource. In the present study, the extraction of copper, nickel, and ...
→ WhatsApp: +86 18221755073
The flotation of copper slag can effectively recover copper, without recycling other valuable metals in the copper slag. However, this process requires a much higher water …
→ WhatsApp: +86 18221755073
Construction Materials: Copper Slag can be processed into granulated slag, which is used as a partial replacement for cement and aggregates in concrete production. This enhances the …
→ WhatsApp: +86 18221755073
Key to implementing modifications aimed at improving the copper slag reduction process is a thorough understanding of its kinetics and thermodynamics. Electric resistance furnaces are used for this process, and for more intensive copper removal, arc resistance furnaces are used.
→ WhatsApp: +86 18221755073
Significant amounts of copper, cobalt and nickel can be obtained from copper slags, which are produced in the thousands of tons per year in copper smelters. Very different methods were …
→ WhatsApp: +86 18221755073
1.2. Objectives. The objective of this present study is to characterize the BCL copper slag and analyze its composition properties. In the past, research has been focused on ferrous and non-ferrous slags with the intention of employing the findings in various applications [].We had to carry out the characterization task first in order to quantify the composition of the …
→ WhatsApp: +86 18221755073
Keywords: copper slag, working properties, mechanical properties, durability, leaching properties, cement-based materials. 1. Introduction. Copper slag (CS) is a by-product of the copper smelting process and is one of the nonferrous metal residues. CS is mainly composed of Fe 2 O 3, SiO 2, and a small number of metallic elements [1,2,3].
→ WhatsApp: +86 18221755073
Copper slag, a by-product from copper smelting industry, is widely used as an abrasive material to remove rust, old coating and other contamination in dry abrasive blasting which is an expensive process and results in significant amounts of particulate emissions and spent abrasive.
→ WhatsApp: +86 18221755073
Sound Insulation: Copper slag can be employed in sound-absorbing materials and products due to its dense and porous nature, making it useful in noise reduction applications. Manufacturing of Copper Sulfate: Copper slag can be processed to extract copper sulfate, which is used in agriculture as a fungicide and in various industrial processes.
→ WhatsApp: +86 18221755073
Despite having relatively high copper and cobalt content, smelter slag cannot easily be processed in conventional copper sulphide concentrators like the one at CMP.
→ WhatsApp: +86 18221755073
Copper slag is a residue from the copper smelting process that not only takes up large amounts of space, but also contains harmful elements that can cause environmental pollution. In this paper, zinc in copper slag is sulfide-roasted using pyrite as a vulcanizing agent and anthracite and K2CO3 as additives, thus leaving zinc in the slag mainly in the form of ZnS. …
→ WhatsApp: +86 18221755073
smelting and refining [1,2]. During copper smelting, two liquid phases are formed, namely a copper-rich matte and a slag [3]. It is estimated that, for a ton of copper produced, 2.2 to 3 tons of slag is generated [2-5]. These molten copper slags are dumped near the smelter site and is
→ WhatsApp: +86 18221755073
The total impact single score of copper-slag process is 0.55 times than copper-ore. Recycle copper from slag will improve the utilization of resource, reduce environmental load and development of ...
→ WhatsApp: +86 18221755073
The reduction of copper slag by carbonaceous material is one of the important methods to recovery some valuable elements in copper slag, such as Fe, Zn, Cu, etc. The …
→ WhatsApp: +86 18221755073
In this paper, various slags were characterized with several techniques: SEM-MLA, XRD, TG-DTA and ICP-MS. A recovery process was developed to separate the valuables from the silicates …
→ WhatsApp: +86 18221755073
Gorai et al. [37] reviewed copper slag characterization and various processing routes comprising pyro and hydrometallurgical methods for metal recovery and preparation of value-added products from copper slag.
→ WhatsApp: +86 18221755073
Utilization of copper slag with the view of recovering valuable metals such as copper and iron prior to disposal, helps in keeping the environment safe . The other base …
→ WhatsApp: +86 18221755073
Sarfo et al. (2017) carried out carbothermal reduction process of copper slag (from the United States) by mixing 12.5% carbon with copper slag and reacting at 1420 °C for 0.75 h. The initial copper slag is reduced to low-grade pig iron with the recovery efficiency of up to 90% (Sarfo et al., 2017). However, non-ferrous metal elements can also ...
→ WhatsApp: +86 18221755073
Copper slag is the main solid waste from the copper pyrometallurgical process [1].They are considered hazardous waste because they have significant concentrations of dangerous heavy metals [2].Every tonne of copper metal produced yields between 2.2 and 3 tonnes of copper slag, meaning that about 50 million tonnes of slag are produced annually worldwide [3], [4].
→ WhatsApp: +86 18221755073
Construction Materials: Copper Slag can be processed into granulated slag, which is used as a partial replacement for cement and aggregates in concrete production. This enhances the strength, durability, and sustainability of concrete structures. Road Construction: Copper Slag can be used as a road base material or as a component in asphalt ...
→ WhatsApp: +86 18221755073
Comprehensive Utilization of Copper Slag … 277 Table 1 XRF elemental analysis of the copper slag Element O Ca Mg Al Si Fe Co Ni Cu S Content (wt.%) 34.47 2.35 3.53 3.90 18.50 36.98 0.16 0.53 0. ...
→ WhatsApp: +86 18221755073
Copper slag is mostly considered a waste material and around 41 wt% of total iron content present in it is lost. Iron is mostly present in copper slag as fayalite (Fe 2 SiO 4).In this study, Iron was recovered by the decomposition of Fe 2 SiO 4 using the synergistic effect of carbothermal reduction and sodium salts leaching for the first time. The results showed that …
→ WhatsApp: +86 18221755073
It is recommended that up to 40% of copper slag can be use as replacement of fine aggregates. ... From copper smelting process, copper slag is produced as a by-product. Per unit production of copper, approximately 2.33.0 ton of copper slag is generated as a by-product. In India, entire copper slag is generated by three states of the India ...
→ WhatsApp: +86 18221755073
Copper Slag is by-product or waste stream from the production of copper. The smelting process produces a glass like substance that will settle on the top of the melting copper and is basically the non-copper impurities being separated. The slag is then skimmed off the melted copper and delivered to a "slag heap" or slag dump where it is left to cool.
→ WhatsApp: +86 18221755073
Stone Crusher-sold by certified Suppliers,such as Jaw / Cone / Impact / Mobile Crusher,etc.
GET QUOTE
